Product Overview 
This unit integrates wet conditioning, slurry preparation, cleaning, wetting, feeding, milling, and slurry pumping functions. It streamlines the malt pre-treatment, milling, and feeding processes, caters to diverse malt processing requirements, and ensures efficient, hygienic pre-treatment for mashing.
Operating Principle
Malt from the silo, after dedusting, is fed into the hopper. The wetting system conducts pre-treatment: a reducer drives the wetting roller at a low speed, spraying the malt uniformly with hot water. Subsequently, the feed roller conveys the malt to the crushing rollers. The milled material is mixed with slurry water and directly pumped into the mash tun, completing the entire milling and feeding cycle.
Equipment Advantages
- High Efficiency and Convenience: High production capacity and simple operation.
- Process Adaptability: The malt husks remain intact after milling, which significantly improves the filtration efficiency of subsequent wort and ensures the stability of the brewing process.
- Durability and Ease of Adjustment: The milling rollers are made of high-chromium alloy through a specialized process, featuring high hardness, corrosion resistance, and a long service life. The eccentric bearing housing design enables convenient and efficient adjustment of the roller gap.
- Streamlined Process: The milled malt slurry can be directly pumped to the mash tun, eliminating additional transfer steps and simplifying the production process.
- Stable Operation: Low requirements for auxiliary systems, equipped with automatic shutdown protection for water supply failure and discharge blockage, thereby reducing equipment wear and production risks.
Performance and Structural Features
- Convenient Operation, Sensitive Control
The water temperature is automatically regulated by a pneumatic diaphragm control valve, ensuring accuracy and reliability. The touchscreen interface supports automatic, manual, and jog operations, displaying the equipment’s operating status directly through graphics or menus. Fault screens and historical records are easily accessible. - High-Quality Milling Rollers
The milling rollers are manufactured from a special high-chromium stainless steel tube using a proprietary process, ensuring wear resistance and corrosion resistance. The adjustment of the roller gap is also simple and convenient. - Low Ancillary System Requirements
Normal operation can be achieved with malt dedusting, a water pressure of more than 0.3 MPa, and a clean compressed air pressure of 0.6 MPa for pneumatic components. The equipment shuts down automatically in the event of water supply interruption or discharge blockage. - Dedicated Wetting and Feeding Roller
Before feeding, 65Ā°C hot water is uniformly sprayed onto the malt grains through a spray pipe. Excess water is discharged through an overflow pipe. The sprayed malt is then soaked in the wetting chamber for approximately 1 minute, at which point the husks are just sufficiently moistened. Subsequent milling by specially shaped crushing rollers crushes the malt kernels without breaking the husks, meeting the process requirements. - No-Dead-Corner Rinsing
The spray piping system adopts an optimized layout with uniformly distributed spray nozzles and appropriate angles, enabling comprehensive spray coverage of all areas. Furthermore, all surfaces (both those in contact with materials and those not) undergo high-precision polishing, resulting in smooth and flat surfaces without uneven dead corners or crevices, effectively preventing material residue and stain adhesion. - Prevention of Material Accumulation
An external seal is designed at the transition between the milling roller shaft outlet and the housing, preventing potential material accumulation at the roller ends and ensuring product quality. - Adjustable and Convenient Gap
The gap between the milling rollers is adjusted using an eccentric bearing housing, allowing for easy modification of the gap. - Superior Materials, Aesthetic Appearance
All components in contact with materials are made of stainless steel. The equipment surface is polished, presenting an attractive and elegant appearance.
Hygienic Design
- Sanitary Materials: AllĀ components in contact with the product are made of food-grade stainless steel, ensuring no leaching of harmful substances and compliance with relevant food hygiene standards.
- Crevice-Free Design: AllĀ equipment surfaces and internal piping undergo high-precision polishing, eliminating any unevenness, dead spots, or gaps. This prevents product residue and staining, thereby minimizing bacterial growth.
- Efficient Cleaning: EquippedĀ with fully automated cleaning and alkaline washing functions, supplemented by an optimized spray piping layout. This enables comprehensive internal rinsing of the equipment, facilitating rapid removal of residual materials and simplifying cleaning and maintenance.
- Anti-Material Accumulation Design: TheĀ external sealing structure prevents material accumulation at the ends of the crushing rollers, thus avoiding product spoilage that could compromise hygiene and further safeguarding processing quality.
Application Fields
This equipment is mainly used for malt processing. Suitable scenarios include breweries, craft breweries, malt beverage processing plants, malt pre-treatment facilities for distilleries, and the malt milling stage in food processing. It is also suitable for malt processing experimental equipment in universities and research institutions, catering to diverse malt milling requirements across various scales and settings.
Technical Parameters
| Model | Production | Total Power | Overall Dimensions |
| MSF1000 | 1000Kg/h | 12KW | 1200Ć682Ć2295 |
| MSF2000 | 2000Kg/h | 12KW | 1200Ć682Ć2295 |
| MSF3000 | 3000Kg/h | 15KW | 1300Ć780Ć2300 |
| MSF5000 | 5000Kg/h | 22KW | 1460Ć870Ć2600 |
| MSF8000 | 8000Kg/h | 32KW | 1550Ć870Ć2900 |
| MSF10000 | 10000Kg/h | 43.5KW | 1960Ć1040Ć3800 |