Description
As a high-efficiency flash pasteurization equipment (also known as HTST pasteurizer, High-Temperature Short-Time pasteurizer) specially designed for beer and other carbonated beverages, it is available in semi-automatic or automatic configurations to adapt to different production scales of breweries. It adopts advanced flash pasteurization technology, which rapidly heats beer to the optimal pasteurization temperature (typically 72-75℃) and maintains it for 15-30 seconds, then cools it down quickly to near filling temperature, effectively eliminating microbiological spoilage (such as wild yeast and spoilage bacteria) without damaging the original flavor and nutritional components of beer. The equipment maintains precise pasteurization temperature stability even under variable flow conditions, ensuring consistent quality and extended shelf life of beer and other carbonated beverages. Specifically tailored for aseptic filling systems, this pasteurization method provides optimal and efficient thermal treatment, ensuring that the pasteurized beer meets the strict hygiene standards of breweries and avoids secondary contamination during the filling process.
Different from tunnel pasteurizers that treat post-packaged products, this flash pasteurizer is mainly used for pre-filling unpasteurized beer, relying on high-efficiency plate heat exchangers for rapid heat transfer, which is faster, more energy-saving and has less impact on beer flavor. Can be flexibly integrated into the automatic beer production line to realize a continuous and stable pasteurization operation.
Equipment List
Steam Reducing Valve
Pneumatic Steam Control Valve
Filter
Stop Valve
Steam Trap
Steam Heater
Hot Water Pump
Hot Water Balance Tank
Electromagnetic Flow Meter
Flow Rate Control Valve
Product Pump
Frequency Conversion Booster Pump
Diaphragm Pressure Gauge
Diaphragm Pressure Sensor
Pneumatic 2-Position 3-Way Valve (Blow Off/Return)
Adjust Valve (for Ice Water Flow Control)
Inverter
Temperature Sensor (Pt100, high measurement accuracy up to ±0.5℃)
Electric Control Cabinet:
- Temperature Controller
- Electromagnetic Valve (for Pneumatic Valve Regulating)
- Flow Controller
- Digital Recorder (for real-time recording and export of process parameters)
- Electrical Components (adopting high-quality brands such as Siemens, Schneider for stable performance)
Plate Heat Exchanger (Plate material: SS316L, EPDM gaskets imported from Europe)
Holding Tube (used to maintain the pasteurization temperature for a specified time, ensuring complete inactivation of microorganisms)
Compressed Air Reducing Valve and Filter (equipped with steam control valve and cross-over valve)
SS Frame Base, Material and Steam Pipeline (all made of food-grade stainless steel, corrosion-resistant and easy to clean)
Other Accessories (including gaskets, connectors, etc., all meeting food-grade hygiene standards)
メリット
- Reliable Pasteurization Units (PU) Control System
Ensures stable product treatment, with PU variations within ±10% of the target level during constant operation, effectively guaranteeing the consistency of pasteurization effect and avoiding under-pasteurization or over-pasteurization. - CIP-Designed Sanitary Structure
The module features a compact and hygienic design, fully compatible with CIP system, requiring low daily maintenance, minimizing equipment downtime and ensuring continuous production. - High-Efficiency Energy Recovery
Adopts advanced heat recovery technology, with effective energy recovery rate up to 95%, significantly reducing steam and electricity consumption, achieving energy saving and environmental protection, and lowering enterprise operating costs. - Green Energy-Saving Mode
Equipped with adaptive pressure set point function, which can automatically adjust the system pressure according to the actual production load, further saving energy and reducing unnecessary energy waste. - Minimized Beer Flavor Loss
The HTST flash pasteurization process minimizes the thermal stress on beer by virtue of short-time high-temperature treatment and rapid cooling, effectively preserving the original taste, aroma and nutritional components of beer - Stable Operation and High Safety
The whole system adopts closed-loop control, with multiple safety protection functions (such as over-temperature, over-pressure, phase loss protection), which can avoid equipment damage and production accidents, and ensure the safety and stability of the production process.