Product Overview
The screw air compressor for breweries adopts the screw compression principle, which is suitable for the continuous operation conditions of breweries. It can produce gas stably 24 hours a day without interruption, ensuring the beer production process is not interrupted. Meanwhile, it optimizes the structural design to reduce operation and maintenance costs, meeting the energy-saving and consumption-reducing needs of large-scale brewery production, and is the preferred power equipment for breweries.
장비 구성
I. High-Quality Core Airend
As the core component of the air compressor, the airend directly determines the service life of the whole machine and the economic cost of operation. The airend of this machine is R&D and designed in North America, fully adapting to the continuous production needs of breweries, with outstanding advantages:
- Ultra-Long Service Life: The design life of the rotor is ≥100,000 hours, and the service life of the bearing seat and shell is ≥100,000 hours. It can be long-term adapted to the 24-hour continuous production of breweries, reducing the frequency of equipment replacement and long-term operation and maintenance costs.
- Patented High-Efficiency Profile: The screw rotor adopts the latest generation of patented profile, optimized by R&D in North America. Combined with the air demand of breweries, it greatly improves the gas production efficiency and stability.
- Energy-Saving and Mute Design: Adopting the design of large rotor and low speed, compared with traditional models, the gas production efficiency is increased by 5%-10%, and the operation noise is lower, which is suitable for the brewery workshop production environment and avoids noise affecting production operations.
- High Rigidity and Wear Resistance: The rotor is made of American standard forged steel 40Cr, with high rigidity, deformation resistance and wear resistance. It can resist the pressure and vibration generated by the continuous operation of breweries, eliminate internal leakage, and ensure stable gas production efficiency.
- Precision Machining and Testing: Adopting the world’s most advanced HOYLED grinder for processing to ensure the highest compression efficiency, meeting the energy-saving needs of breweries; each rotor undergoes integrity testing on the German ZETS coordinate measuring machine to ensure precise rotor meshing and stable operation, avoiding fault shutdown.
- Long-Term Bearing Protection: The efficient and energy-saving bearing oil groove design can store coolant when the airend is shut down, and the bearing can be fully lubricated when restarted. Equipped with supporting imported SKF heavy-duty bearings (design life of 120,000 hours), it ensures uniform rotor meshing clearance, further extends the service life of bearings and airend, and reduces the maintenance frequency of breweries.
- Leakage-Proof Design: Adopting the patented three-lip leakage-proof sealing method to eliminate compressed air leakage, ensure gas production efficiency, and avoid energy waste.
- Strict Factory Inspection: Each airend undergoes double tests of dynamic balance and static balance before leaving the factory to ensure small operation vibration and strong stability, adapting to the long-term continuous operation conditions of the brewery.
II. Stable and Efficient Transmission System
The transmission system is exquisitely designed and has undergone long-term durability tests, fully adapting to the high-load needs of continuous brewery production, with reliable operation and high transmission efficiency, reducing power loss:
- Belt-Driven Model: Adopting world-top brand belts, with high transmission accuracy and strong wear resistance, suitable for the dusty environment of brewery workshops, convenient maintenance and quick replacement.
- Direct-Driven Model: Adopting imported brand helical gears, with stable and reliable operation, high transmission efficiency, no hidden danger of belt wear, reducing fault shutdown and ensuring uninterrupted power supply for breweries.
III. High-Quality Pressure Control Valves and Solenoid Valves
Equipped with world-renowned brand pressure control valves and solenoid valves, the product is globally renowned for its accuracy, reliability and long-term stability, perfectly adapting to the pressure needs of pneumatic equipment in various sections of breweries:
- Automatic Pressure Control: When the pressure reaches the set upper limit, the pressure controller automatically disconnects the circuit; when the pressure drops to the set lower limit, it automatically closes the circuit, realizing unattended automatic operation, avoiding invalid energy consumption and saving the operation cost of breweries.
- Precise Air Circuit Control: Through the solenoid valve, the on-off of the circuit is converted into the on-off of the air circuit, which precisely controls the delivery of compressed air, adapts to the pneumatic control needs of different sections such as brewery filling and cleaning, and ensures the stable operation of pneumatic equipment.
IV. Safe and Reliable Electrical System
The electrical system adopts a standardized design with reasonable, concise and clear wiring, convenient maintenance, and complete protection functions to ensure the reliable operation of the air compressor:
- Standardized Design: Professional wiring interfaces, standardized and concise wiring, facilitating later maintenance and inspection, and reducing the workload of brewery operation and maintenance personnel.
- High-Quality Components: The main contactor adopts well-known Siemens electrical components, with reliable quality and long service life, ensuring the stable operation of the electrical system and avoiding shutdown caused by electrical faults.
- Complete Protection Functions: Equipped with multiple protection functions such as overload protection, phase loss protection and high temperature protection, which can timely warn and handle faults, protect the safety of the whole air compressor, avoid equipment damage, and ensure the smooth progress of brewery production.