Product Overview
Our glass bottle beer rinsing, filling and capping 3-in-1 monoblock, complying with technical specifications for glass bottle beer packaging and integrating advanced domestic and international technologies.
The unit integrates bottle rinsing, filling and capping into one compact monoblock structure, suitable for crown caps, ring-pull caps and aluminum caps (all common caps for glass bottle beer). It adopts optimized technical design, including single vacuum, double vacuum and foam blowing & exhaust structure, effectively lowering oxygen pickup inside glass bottles and preserving the original pure flavor of beer—perfectly matching the strict requirements of beer production for low oxygen content and flavor stability.
Features
- Equipped with high-precision mechanical filling valves. The monoblock features “no bottle, no vacuum” interlock protection, which is specially designed for glass bottle filling to avoid unnecessary vacuum loss and ensure filling safety.
- Adopts external mechanical filling valve design with no internal springs or wearing sealing parts. This design is easy to clean and maintain, and avoids the risk of parts falling into glass bottles, fully meeting the food hygiene standards of beer factories.
- Built-in high-pressure foaming device, supporting double vacuum pumping process. This technology effectively removes air (oxygen) inside glass bottles, reduces beer oxidation, and prolongs the shelf life of bottled beer—key for glass bottle beer preservation.
- Combined transmission with stepless speed regulation extends adjustable speed range. It can flexibly match the production rhythm of glass bottle beer filling, adapting to different output requirements of breweries (from small batch to large scale).
- Automatic centralized lubrication system ensures regular and timely lubrication for all lubrication points. It delivers high transmission efficiency, low running noise and long service lifespan, reducing the maintenance cost of breweries in long-term operation.
- In case of bottle burst caused by defective glass bottles during gas pre-charging or beer filling, the filling valve closes automatically, while the dedicated auto-cleaning device handles broken bottle residues. This avoids glass fragments mixing into beer and ensures the safety of the production line.
- Full stainless steel magnetic cap hopper; crown cap sorting, feeding and conveying are completed purely by magnetic force. Caps remain undeformed with smooth large-volume delivery. The pre-capping function ensures stable and reliable glass bottle transferring, reducing bottle collision and breakage.
- The capping unit supports automatic cap feeding, which effectively reduces glass bottle breakage rate—aiming at the fragile characteristics of glass bottles, protecting the integrity of products.
- Double guide-bar centering mechanism is adopted for glass bottle positioning; matched with pre-capping function to guarantee stable bottle running throughout the filling and capping process, avoiding bottle tilting and beer leakage.
- Electric driven lifting structure for beer carrying trays and capping heads, which can flexibly adapt to different specifications of glass beer bottles (such as different heights and calibers), meeting the multi-specification production needs of breweries.
- Liquid level inside the tank is precisely controlled by electric probes, ensuring stable filling height and consistent filling accuracy. It avoids overfilling or underfilling of glass bottles, ensuring product consistency and reducing beer waste.
Production Line Configuration
- Rotary Bottle Unscrambler (for glass bottle sorting and feeding)
- Glass Bottle Beer Rinser-Filler-Ring Pull Capper 3-in-1 Monoblock (core equipment)
- Cap Sorting & Feeding Machine
- Light Inspection Machine (for detecting defective glass bottles, such as cracks and impurities)
- Beer Tunnel Pasteurizer (for glass bottle beer sterilization, extending shelf life)
- Bottle Spider Drying Machine (for drying glass bottle surfaces before labeling)
- Automatic Single-side Labeling Machine (for glass bottle labeling)
- Inkjet Date Coding Machine (for printing production date on glass bottles)
- Automatic PE Film Shrink Wrapping Machine (for glass bottle packaging and anti-breakage)
- CIP System (for cleaning the 3-in-1 machine and pipelines, ensuring hygiene)
- Conveyor System (for glass bottle conveying between processes)
- Turning Conveyor (for changing glass bottle conveying direction)
- Supporting Motors & Auxiliary Components